Schneider Electric and Modicon Parts, New Zealand
RFQ / Schneider Electric and Modicon
Schneider legacy is not one platform, it is six, and each generation used different programming software. Which software your machine needs matters more than which processor it has.
Schneider, Modicon and Telemecanique hardware is everywhere in New Zealand water treatment, food processing and general manufacturing. We supply current production and hold surplus and used for the discontinued platforms.
Reference pages by category
Controllers, current
| Page | Covers |
|---|---|
| Modicon M340 and M580 | BMX and BME decode, Ethernet variants, severe environment H versions and Hot Standby |
Controllers, legacy
| Page | Covers |
|---|---|
| Modicon Premium and TSX 57 | How to tell a PL7 processor from a Unity one, racks, and PCMCIA memory |
| Modicon Quantum | A versus U firmware, the Unity conversion, Hot Standby rules and PCMCIA |
| Modicon Momentum | I/O base, communication adapter and processor adapter. Which layer failed |
| Twido | Compact versus modular terminals, cartridge slot limits and the missing battery |
Drives, servo and motor control
| Page | Covers |
|---|---|
| Altivar variable speed drives | Type code decode, format and enclosure suffixes, and what is not in the box |
| Lexium servo drives and motors | eSM safety functions, memory card replacement, and why Sto and nA are not faults |
| TeSys contactors and overload relays | The full coil voltage code table, AC-3 ratings and LRD relay pairing |
Switchgear and protection
| Page | Covers |
|---|---|
| ComPacT NSX and MasterPacT | Frame versus trip unit ratings, snap-off screws and NS compatibility |
HMI, control and sensing
| Page | Covers |
|---|---|
| Magelis and Harmony HMI | The GXU to XBTGT cutout match, Vijeo software renames and component repair |
| Harmony control and signalling | Head and contact block decode, trigger action E-stops, RA and 7 suffixes |
| OsiSense sensors and limit switches | NO and NC letters, cable types, and target material correction |
Safety, relays and power
| Page | Covers |
|---|---|
| Preventa and Harmony XPS safety | XPSAF to XPSUAF, configuration selectors and achieved safety levels |
| Zelio smart relays and plug-in relays | Part number rules for output type, supply, clock and LED |
| Phaseo power supplies | Universal versus modular input ranges, power reserve and derating |
The software generation is the real dividing line
Before the part number, work out which software the machine belongs to. It determines whether anyone can open the program at all.
| Platform | Programming software |
|---|---|
| TSX 17 | PL7-2, DOS |
| TSX 27, 47, 67, 87, 107 | XTEL or PL7, OS/2 based |
| TSX 37 Micro, TSX 57 Premium | PL7 Pro and PL7 Junior, Windows |
| TSX Compact, Momentum, Quantum | Concept or ProWORX, depending on whether the program is 984 or IEC |
| Twido | TwidoSoft, then TwidoSuite |
| Later Premium, Quantum, M340, M580 | Unity Pro, now EcoStruxure Control Expert |
An OS/2 based tool is the practical end of the line for a lot of sites. If a machine runs XTEL, the program can only be opened on hardware and an operating system that no longer exists in most workshops.
That is not a reason to replace the PLC. It is a reason to hold spares and never need to open the program.
Where the software generation hides in the part number
Each platform marks it differently, which is why it gets missed.
| Platform | Marker | Example |
|---|---|---|
| Premium | Digit before the M. 3 is PL7, 4 is Unity | TSXP57103M against TSXP57104M |
| Quantum | Trailing letter. A is Concept, U is Unity | 140CPU43412A against 140CPU43412U |
| Momentum | Processor adapter family | M1 is Concept, Unity M1E is Unity |
On Quantum an A can be converted to a U using the OS Loader supplied with Unity Pro, with no hardware change, provided the CPU is at minimum PV04. See the Quantum page.
The removable part that carries the memory
A pattern across the whole Schneider range, and the single most common sourcing error.
| Platform | Card | Effect |
|---|---|---|
| Premium | PCMCIA | 192 kB combined becomes 1792 kB program |
| Quantum | PCMCIA | 768 kB becomes 7 MB |
| M340 | BMXRMS memory card | Holds the application |
| Twido | 32 kB or 64 kB cartridge | Backup and program transfer. 64 kB also extends memory |
| Lexium | Memory card | Parameter backup and fast device replacement |
Keep the card from any failed unit, and when buying used, ask whether one is included. A processor without its card may not hold the application at all.
Which platform do you have?
| Number starts | Platform |
|---|---|
| BME | Modicon M580 |
| BMX | Modicon M340 |
| TM2, TM3, TM5, TM7 | Modicon M2xx I/O |
| TSX P57 | Premium processor |
| TSX 37 | Micro |
| TSX 07 | Nano |
| 140 | Quantum |
| 170, 171, 172 | Momentum |
| AS-B, DTA, DEP | TSX Compact |
| TWD | Twido |
| SR2, SR3 | Zelio Logic smart relay |
| RXM, RSB, RPM, RUM, RPF | Zelio plug-in relays |
| ATV | Altivar drives |
| ATS | Altistart soft starters |
| LXM | Lexium servo drives |
| BMH, BSH | Lexium servo motors |
| LC1, LC2, LP1 | TeSys contactors |
| LRD, LR9, LR2, LR3 | TeSys overload relays |
| GV2, GV3, GV7 | TeSys motor circuit breakers |
| XB4, XB5, XB7, ZB4, ZB5 | Harmony control and signalling |
| HMI, XBT | Magelis and Harmony operator terminals |
| ABL, ABT | Phaseo power supplies and transformers |
| XS, XT, XU, XCK, XCS, XML | OsiSense sensors and switches |
| XPS | Preventa safety |
| NSX, NS, NSXm, Masterpact, MTZ | Circuit breakers |
| LV4, LV5 | Breaker accessories |
Single characters that change the product
Schneider carries more meaning in single characters than any other brand we handle. These are the ones that catch people.
| Range | Character | What it changes |
|---|---|---|
| OsiSense | A or B | Normally open or normally closed |
| OsiSense | L or P | PvR or PUR cable |
| Twido | T or U | Transistor source or sink |
| Twido | A or E | Without or with Ethernet |
| Zelio Logic | 1 or 2 | Relay or transistor output |
| Zelio Logic | D deleted | 24 V AC supply, and no analogue inputs |
| Zelio Logic | E or D | Clock, and whether FBD is available |
| Zelio relays | 2 or 1 | With or without LED |
| Harmony | Trailing 7 | Connection type |
| Harmony | RA | Head rotated for horizontal contact block |
| Altivar | B or C | Book or compact format |
| Altivar | M2 or M3 | Single or three phase |
| Lexium | S at position 12 | Customised version |
| M340 | Trailing H | Severe environment, minus 25 to 70 degrees C |
| NSX | F, N, H, S, L | Breaking capacity |
Send the reference exactly as written. A character that looks like a typo usually is not.
The Telemecanique heritage
Much of the TSX, Harmony and OsiSense range was originally Telemecanique, and plenty of installed hardware still carries that badge. Square D and Modicon are also part of the same group history.
A module labelled Telemecanique is a Schneider part. OsiSense sensors are also currently sold under the Telemecanique Sensors brand with the same part numbers.
Ranges Schneider has renamed
Both names are usually in circulation, and the part numbers do not change.
| Older name | Current name |
|---|---|
| TeSys D | TeSys Deca |
| Preventa | Harmony XPS |
| Magelis | Harmony HMI |
| Compact NSX | ComPacT NSX, Pact Series |
| Unity Pro | EcoStruxure Control Expert |
| Vijeo XD | EcoStruxure Operator Terminal Expert |
| Vijeo XL | EcoStruxure Machine SCADA Expert |
If a drawing uses the older name and a current catalogue uses the newer one, that is a rename rather than a different product.
Keeping a legacy Schneider system running
Moving from Premium or Quantum to M580 is a rebuild. Different hardware, different I/O, and a program conversion.
And the conversion has a precondition: you need the original application. If the program cannot be opened, a migration cannot start from it and the machine has to be reverse engineered.
So for a machine with years left in it, holding spares of the original hardware is very often the cheaper answer. A processor, a power supply and one of each I/O card you run.
Secondary supply of these platforms thins out over time. It does not improve.
We buy Schneider and Modicon
If you are migrating off Premium, Quantum, Momentum or Twido, do not scrap the old hardware. Individual modules are worth real money to plants still running them, and so are the racks, PCMCIA cards, cartridges and programming cables. See Sell To Us.
Common questions
Can you get a part that is not listed on your site?
Usually. The site shows what we hold, not what we can source. Send the part number.
My part is Telemecanique branded.
That is the same part.
Is my TSX P57 a PL7 or a Unity processor?
Check the digit before the M. A 3 is PL7 and a 4 is Unity. See the Premium page.
Do I need the whole thing or just part of it?
Often just part. Trip units, communication adapters, contact blocks, heads, coils and memory cards are all separately available. Tell us what actually failed.
Do you supply used equipment?
Yes, where new is not available, tested and clearly described.
What is the lead time?
Ex stock items ship the next working day within New Zealand. We give you a firm lead time with the quote.
Do you quote in NZD?
Yes, in NZD including GST for New Zealand customers.
Related
See also Siemens, Allen-Bradley, Omron, ABB, Pilz and Phoenix Contact.
Send us your part numbers
One part or a full project list. Tell us which platform it came out of if you know. We will come back with price, condition and lead time.
Industech is an independent supplier of new, surplus and used industrial automation equipment. We are not an authorised distributor of, approved by, sanctioned by, or affiliated with Schneider Electric. Schneider Electric, Modicon, Telemecanique, Premium, Quantum, Momentum, Twido, Altivar, Lexium, TeSys, Magelis, Harmony, Preventa, Zelio, Phaseo, OsiSense, ComPacT, MasterPacT, Unity Pro, Vijeo and EcoStruxure are trademarks of Schneider Electric. All trademarks, brand names and part numbers are the property of their respective owners and are used here for identification purposes only.
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