ABB Parts, New Zealand
RFQ / ABB
The number on an ABB drive is output current, not power. Read it wrong and you order the wrong size.
ABB turns up across New Zealand industry in drives, switchgear, control systems, process I/O, safety and robotics. We supply current production as a distributor and hold surplus and used for the discontinued generations.
Reference pages by category
We publish the tables we use ourselves, taken from ABB documentation.
Drives and motor control
| Page | Covers |
|---|---|
| ACS550 and ACS580 | Full ACS550 range with frames, nominal currents and matched output chokes. Catalogue revision differences |
| ACS880 industrial drives | Frames, fuse and cable sizing, du/dt filters. Why a 400 V ACS880 ends in 3 and not 4 |
| ACS355, ACS350 and ACS310 | Machinery drive ratings, plus ABB's own ACS355 to ACS380 replacement mapping |
| DCS DC drives | DCS800 and DCS880. S01 2-quadrant versus S02 4-quadrant, frames and field exciters |
| PSTX soft starters | Ratings, setting ranges and matched fuses. Inside delta sizing and derating rules |
| Servo drives and motors | MicroFlex and MotiFlex. Memory unit transfer rules and control unit commonality |
Switchgear and protection
| Page | Covers |
|---|---|
| AF contactors and overload relays | AC-3 ratings at 400 V and 415 V, wide-range coil codes, and the R versus M letter |
| S200 miniature circuit breakers | Order codes that embed the current rating, curve selection, Icu versus Ics |
| Tmax XT moulded case breakers | Frame tiers, breaking capacity letters, Ekip trip units and IEC versus UL ratings |
| Emax and Emax 2 air circuit breakers | Frame ratings, withdrawable moving parts, and accessory order codes |
Control, I/O and safety
| Page | Covers |
|---|---|
| AC500 controllers and S500 I/O | Terminal bases, I/O and communication couplers. How to identify an XC version |
| AC500 PM processor modules | Every PM with order code, memory and instruction times. The PM582 to PM583 speed step |
| AC500-S safety PLC | SM560-S and safety I/O. Why channel counts halve at SIL 3, and no hot swap |
| Jokab safety, Pluto and Eden | Dynamic signal sizing, IDFIX program storage and the B versus S decode |
| S800 and S800L process I/O | What hot swaps and what does not, MTU keying and voltage classes |
HMI, power and monitoring
| Page | Covers |
|---|---|
| CP600 control panels | Display sizes and resolutions. WEB versus standard variants and food-grade models |
| CP power supplies | CP-E, CP-S and CP-C. Parallel limits and the power reserve difference |
| CM monitoring relays | Terminal-selected ranges and what to record before replacing one |
Robotics
| Page | Covers |
|---|---|
| Robotics, IRC5 and FlexPendant spares | Main computer compatibility, RobotWare versions, and pendant components |
The drive rating is a current, not a power
The most common ABB mis-order. Take ACS580-01-033A-4.
| Part | Meaning |
|---|---|
| ACS580 | Series and family |
| 01 | Construction. Wall mounted |
| 033A | Output current, 33 A. Not kilowatts |
| 4 | Voltage class. 400 V range |
That drive is around 15 kW at 400 V. Nothing in the number says 15.
The letter A is a decimal point. 04A6 is 4.6 A; 046A is 46 A. One character apart, ten times the drive.
Whether the code is exact depends on the family
| Family | Code against actual current |
|---|---|
| ACS355, ACS350 | Exact. 12A5 is 12.5 A |
| ACS550 | Rounded. 012A is 11.9 A |
| ACS580 | Rounded. 033A is 32 A |
The voltage digit is different between families
| Family | 400 V supply | Full map |
|---|---|---|
| ACS550, ACS580 | -4 | 2, 4, 6 |
| ACS355, ACS350, ACS310 | -4 | 2, 4 |
| ACS880 | -3 | 2, 3, 5, 7 |
An ACS880-01-045A-3 and an ACS580-01-045A-4 are both 45 A drives on a 400 V supply. Cross-referencing between families by pattern is how people order a number that was never built.
The letter that carries the rating
Several ABB ranges put the important rating in a letter rather than a number. Worth knowing before you drop one from a part number.
| Range | Letter | What it means |
|---|---|---|
| Tmax XT | B, C, N, S, H, L, V | Breaking capacity. An XT2N and XT2V are the same frame, different fault performance |
| Emax 2 | N, S, H, V | Breaking capacity |
| S200 | B, C, D, K, Z | Tripping curve |
| S200L | L | Lower breaking capacity, not a variant |
| DCS | S01, S02 | 2-quadrant or 4-quadrant |
| Pluto | B, S | With or without safety bus |
The plus codes change the product
| Designation | Difference |
|---|---|
| ACS580-01-033A-4+B056 | IP55 instead of IP21 |
| ACS355-03E-07A3-4+B063 | IP66 |
| ACS880-01+C132 | Marine type approved, with its own rating tables |
Send the whole designation including anything after a plus sign.
Light duty and heavy duty
ABB publishes more than one rating for most drives. Size on the motor full load current, not the nameplate kW. That is the number that has to fit inside the drive rating, and it is why ABB codes in amps.
On a crusher, winder or crane, use the heavy duty column.
Reading ABB order numbers
| Prefix | Area |
|---|---|
| 1SBL, 1SBN | Contactors and low voltage products |
| 1SVR | Power supplies and monitoring relays |
| 1SAP | AC500 and S500 control hardware |
| 1SFA | Soft starters |
| 1SDA | Tmax and Emax circuit breakers |
| 2CDS | S200 miniature circuit breakers |
| 2TLA, 2TLC | Jokab safety |
| 3AUA, 3AXD | Drives |
| 3BSE, 3BHE | Process automation and S800 I/O |
| 3HAC | Robotics |
Two order numbers carry information the label does not. A part beginning 1SAP3 is an AC500 XC extreme conditions version, and XC modules carry no other marking. A 2CDS code embeds the MCB current rating in its final digits.
Where the configuration lives
Worth checking across any ABB installation, because it varies by product.
| Product | On a replacement |
|---|---|
| AC500 PM CPU | Arrives blank. Needs the project file |
| AC500-S safety | Arrives blank. Needs the safety project |
| CP600 panel | Arrives blank. Needs the Panel Builder project |
| Jokab Pluto | IDFIX-PROG carries the program. Keep the tag |
| MotiFlex e180 | Memory unit carries the tuning, but only into an identical specification |
| CM monitoring relays | Arrives at default settings. Photograph the front first |
Which ABB drive family do you have?
| Family | Positioning | Status |
|---|---|---|
| ACS880 | Industrial. High torque accuracy and application programming | Current |
| ACS580 | General purpose flagship | Current |
| ACS480, ACS380, ACS180 | Mid range, machinery and entry level | Current |
| ACH580, ACQ580 | HVAC and water variants | Current |
| ACS550 | Previous general purpose workhorse | Superseded by ACS580 |
| ACS355, ACS310 | Machinery and pump/fan drives | Mature |
| ACS350 | Machinery drive | Discontinued. ACS355 matches exactly |
| ACS800 | Previous industrial range | Superseded by ACS880 |
| ACS600, ACS400, ACS140, ACS160 | Earlier generations | Long discontinued |
| DCS880, DCS800, DCS550 | DC drives | Mixed |
| DCT880 | Thyristor power controller, not a motor drive | Current |
Replacing a discontinued ABB drive
ACS550 to ACS580, ACS800 to ACS880, ACS355 to ACS380. ABB's own successor paths. None are drop-in.
ACS350 to ACS355 is the easy one. Same current codes, same kW, same frames.
Or keep the original running. A surplus or tested used drive of the same model gets you going with no reprogramming and no panel change. Migrate on a planned outage instead.
What usually fails
Cooling fans. The most common drive fault by a wide margin, and a fraction of the drive cost.
Control panels and keypads. Separate parts.
Fieldbus adapter modules. Frequently missing from a used drive.
Trip units, not breakers. On Tmax and Emax the trip unit is separately replaceable.
Relays, not bases. On the S800 I/O the module hot swaps and the MTU does not.
Before condemning anything expensive, check whether the fault is a fan, a panel or a sub-assembly. We supply all three.
What we can supply
Current production. The ACS and DCS drive ranges, PSTX soft starters, AF contactors, S200, Tmax XT and Emax breakers, AC500 and AC500-S controllers, S500 and S800 I/O, Jokab safety, CP600 panels, CP power supplies, CM relays, servo and robotics spares.
Discontinued. ACS550, ACS350, ACS800, ACS600 and earlier, A series contactors, AC31 controllers, S800 and S900 I/O, original Emax and PR trip units, IRC5 and earlier robot electronics. Surplus and tested used.
We buy ABB
Drives, breakers, trip units, process I/O, safety modules and robot electronics all hold value. If a line or switchboard is being replaced, do not scrap them. See Sell To Us.
Common questions
My drive number does not have a kW figure in it.
Correct. ABB codes the output current instead. Tell us the number and we will tell you the power.
My number does not appear in the current ABB catalogue.
Send it anyway. ACS550 current codes changed between catalogue revisions. See the ACS550 page.
Do I need the whole thing or just part of it?
Often just part. Trip units, control units, moving parts, memory units and pendant components are all separately available. Tell us what actually failed.
Do you supply used equipment?
Yes, where new is not available, tested and clearly described.
What is the lead time?
Ex stock items ship the next working day within New Zealand. We give you a firm lead time with the quote.
Do you quote in NZD?
Yes, in NZD including GST for New Zealand customers.
Related
For drives from other brands see SINAMICS G120, PowerFlex and Omron 3G3.
See also Siemens, Allen-Bradley, Omron, Pilz and Phoenix Contact.
Send us your type designations
Send the whole thing including any plus codes. If you are specifying new, tell us the motor full load current rather than just the kW. Quotes in NZD including GST.
Industech is an independent supplier of new, surplus and used industrial automation equipment. We are not an authorised distributor of, approved by, sanctioned by, or affiliated with ABB Ltd. ABB, ACS, DCS, AC500, CP600, Emax, Tmax, Ekip, Jokab, Pluto, IRC5 and MicroFlex are trademarks of ABB Ltd. All trademarks, brand names and type designations are the property of their respective owners and are used here for identification purposes only.
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We supply new, surplus and cost-effective alternatives from major industrial brands including:
IFM
- Siemens
- Lenze
- B&R Automation
- ABB
- Rockwell Automation (Allen Bradley)
- Schneider Electric
- Berger Lahr
- PILZ
- Sick
- Emerson Electric
- Festo
- Beckhoff
- Omron Corporation
- General Electric (GE)
- Banner
- Keyence
- HBM and so much more.